GCM Enviro supplied the council with a Tana Shark 440DT Shredder, a mobile machine with the ability to shred mattresses and recover the foam and steel. Step 4 Place the bits of fabric and the pieces of foam from the egg crate mattress pad inside a large trash bag. Here's how to get the most out of your mattress topper. So they shoot down the middle with a number that sounds good. Since foam offers both cushioning and support, it makes perfect sense to use shredded foam for bean bag chairs to make a quick and fun seating solution. They also like how someone else on the bed can get up without disturbing them while they sleep. I was born in NYC and figured I’d die there, but a few years ago I abandoned New York to live on a farm in the countryside with my wife. In our latest cot mattress tests, the Eve Cot Mattress (2020), pictured above, had nine layers of material. Even angle cuts are easy to do. You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. Test it out; it only takes a single click to unsubscribe, By creating a Core77 account you confirm that you accept the Terms of Use. Hot wire, anyone? This is why memory foam mattresses are one the most popular brands. I used twine to tension the saw blade. Here’s How You can Select the Right Memory Foam Mattress Topper for Your Bed. Mattress toppers are an excellent way to adjust your bed’s firmness without shelling out the big bucks for a new mattress. I should add that I use a hand-held bread knife, not electric. Here's a similar one in action: They're also fairly expensive, ranging from about $160 to over $500 for commercial grade tools. Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. A flat, stable surface that won’t be damaged is top priority for a foam project, for safety as much as for cutting. Latest updates on COVID-19 ... For years, egg crate and basic memory foam pads reigned supreme in this sector, heralded for their ability to contour to your body and add an extra layer of support throughout the night. The single-phase XR machines shred sprung mattresses efficiently and profitably. It's the dumb way to cut foam. For those who don't want to sit through the video, he's using a Phillips electric knife mounted in a small router table. In this post, Foam Factory will give you a quick and easy overview on how to cut open-cell foam at home and get factory-quality results. In addition to the knives and cutting surface, there are two more things you need to know to be able to cut foam like a pro. It is also very commonly used as filling for bean bag chairs. I’m a lapsed industrial designer. We have six dogs. Please enter your email and we will send an email to reset your password. I needed to make a cut in 3-part foam RV mattress that was 4.5″ thick, and I wanted to cut it at 2″ up from the bottom where the first layer was glued to the 2nd layer. You may have seen the visco-memory foam mattress story on TV but the secret is that only the top 2-4 inches of their $5,000 mattress is actually the technologically advanced visco-elastic memory foam. Memory foam mattress toppers may be between 2 to 4 inches thick. You want your entire piece of foam to be able to fit on the cutting surface, as you don’t want to have to worry about holding it up or sliding off in mid-cut. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. It worked OK, but the saw created a lot of little foam “sawdust” that took a long time to vacuum up. The easiest way to cut foam is using a hot wire and you can also make hand held ones, I think hot wire is better methods. The foam is baled and ready to become commercial carpet padding. Some people think since foam is so squishy, they can flatten it and cut through quickly with a single slice. It is uniformly soft and elastic. Fresh interviews weekly. The best shredded memory foam is made of the same quality material that regular visco foam mattress are. Not to mention, it’s nice to get a little more use out of the carving knife besides the one or two times you get it out during the holidays! I've been using one freehand for years. At the same time, if you use a memory foam pad with an innerspring mattress, this will result in more sinkage, which may or may not be convenient for you.” You’re a Hot Sleeper. The double-sliding-blade design keeps the foam from sticking-snagging, and the device only costs $15-20. Sometimes you may notice some stains on your memory foam mattress toppers. You get a clean, straight cut every time. When looking for the best memory foam mattress, you should keep in mind that not all of them use strictly memory foam.The types and layer combinations may vary, which results in different mattress properties.. Now, here are the most commonly used types of memory foam: Traditional.Made from petroleum-based materials, traditional memory foam hasn’t changed … The lavender helps promote a calming sleep environment. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. Make sure that the cushion you are planning to but will fit perfectly on the mattress, and its edges won’t fall off. I have used all ways--knife, hot wire, and electric carving knife. Foam By Mail’s 100th Blog Post (A Compilation)! Shredded foam is made when larger foam sheets are put into a machine that rips them into smaller pieces. There are only two types of knives that should be used to cut foam at home. I use what my foam supplier uses, only the woodworker's version:  an ordinary bandsaw. Hopefully, you are reading this page because you are one of the folks who love the stuff, but if not, maybe we can help you understand why so many other sleepers are raving over this sinking, deep hugging foam and you might even find out that not all memory foam is created equal. Using Foam To Make An Interchangeable Sofa. Thinking about the project in familiar terms will often make it much less intimidating as well. Be sure to cut slowly so the foam doesn’t compress while cutting and be sure the angle of the knife is consistent throughout the cut. Does anyone know where I could go to get this done? You are absolutely right! Being almost impossible to compact, they cost a lot to dump unless they are processed properly. It does straight lines and curves with ease. Memory foam is a type of polyurethane, a polymer of plastic also used to make products like hoses. 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